A cikin masana'antar lantarki ta zamani, ana amfani da madaidaicin yumbura azaman kayan tattara kayan lantarki masu mahimmanci a cikin na'urorin sarrafa wutar lantarki, hasken LED, na'urorin wutar lantarki, da sauran filayen. Don haɓaka aiki da amincin abubuwan yumbura, tsarin DPC (Direct Plating Copper) ya fito a matsayin fasaha mai inganci kuma daidaitaccen tsari, ya zama babban tsari a masana'antar yumbura.
No.1 MeneneTsarin Rufe DPC?
Kamar yadda sunan ke nunawa, tsarin shafa na DPC ya ƙunshi rufaffiyar tagulla kai tsaye a saman saman yumbura, da cin nasara kan iyakokin fasaha na hanyoyin haɗin bangon jan ƙarfe na gargajiya. Idan aka kwatanta da na al'ada bonding dabaru, da DPC shafi tsari muhimmanci inganta mannewa tsakanin jan karfe Layer da yumbu substrate alhãli kuwa bayar da mafi girma samar yadda ya dace da kuma m lantarki yi.
A cikin tsarin shafewa na DPC, an kafa Layer shafi na jan ƙarfe akan yumbura ta hanyar halayen sinadarai ko electrochemical. Wannan tsarin yana rage abubuwan da ake gani a cikin tsarin haɗin kai na gargajiya kuma yana ba da damar sarrafa daidaitaccen aikin lantarki, tare da biyan buƙatun masana'antu masu ƙarfi.
No.2 Tsarin Rufe DPC Guda
Tsarin DPC ya ƙunshi matakai masu mahimmanci da yawa, kowannensu yana da mahimmanci ga inganci da aikin samfurin ƙarshe.
1. Laser Drilling
Ana yin hakowar Laser akan yumbura bisa ga ƙayyadaddun ƙira, yana tabbatar da daidaitaccen matsayi da girma. Wannan mataki yana sauƙaƙa na gaba na electroplating da tsarin ƙirar kewaye.
2. Rufin PVD
Ana amfani da fasahar Turin Jiki (PVD) don saka fim ɗin jan ƙarfe na bakin ciki akan yumbura. Wannan matakin yana haɓaka ƙarfin wutar lantarki da thermal conductivity na substrate yayin inganta mannewar saman ƙasa, yana tabbatar da ingancin layin jan ƙarfe na lantarki na gaba.
3. Electroplating Thickening
Gina a kan rufin PVD, ana amfani da electroplating don yin kauri na jan karfe. Wannan matakin yana ƙarfafa karɓuwa da ƙarfin aiki na layin jan ƙarfe don biyan buƙatun aikace-aikace masu ƙarfi. Za'a iya daidaita kauri na Layer na jan karfe dangane da takamaiman buƙatu.
4. Tsarin kewayawa
Ana amfani da fasahar etching na hoto da sinadarai don ƙirƙirar madaidaicin tsarin da'ira akan layin jan karfe. Wannan mataki yana da mahimmanci don tabbatar da ƙarfin lantarki da kwanciyar hankali na kewaye.
5. Solder Mask da Alama
Ana amfani da abin rufe fuska mai solder don kare wuraren da ba sa aiki a kewaye. Wannan Layer yana hana gajerun da'irori kuma yana haɓaka kaddarorin rufewa na substrate.
6. Maganin Sama
Ana yin gyaran fuska, goge ko gogewa don tabbatar da santsi da kuma cire duk wani gurɓataccen abu wanda zai iya shafar aiki. Jiyya na saman kuma suna haɓaka juriya na lalata na substrate.
7. Tsarin Laser
A ƙarshe, ana amfani da sarrafa Laser don kammalawa dalla-dalla, yana tabbatar da cewa substrate ya dace da ƙayyadaddun ƙira dangane da siffar da girman. Wannan matakin yana samar da ingantattun mashin ɗin, musamman don haɗaɗɗun abubuwan da aka yi amfani da su a aikace-aikacen lantarki da na ciki.
No.3 Fa'idodin Tsarin Rufe DPC
Tsarin suturar DPC yana ba da fa'idodi da yawa a cikin samar da yumbura, gami da:
1. Ƙarfin Ƙarfin Ƙarfi
Tsarin DPC yana haifar da ƙaƙƙarfan haɗin gwiwa tsakanin layin jan ƙarfe da yumbura mai yumbu, yana haɓaka ƙarfin ƙarfi da juriya na kwasfa na tagulla.
2. Babban Ayyukan Lantarki
Abubuwan yumburan da aka yi da jan karfe suna nuna kyakkyawan yanayin wutar lantarki da yanayin zafi, da haɓaka aikin kayan aikin lantarki yadda ya kamata.
3. Babban Madaidaicin Sarrafa
Tsarin DPC yana ba da damar madaidaicin iko akan kauri da ingancin tagulla, yana saduwa da stringent lantarki da buƙatun injiniyoyi na samfura daban-daban.
4. Abokan Muhalli
Idan aka kwatanta da hanyoyin haɗin kai na jan ƙarfe na gargajiya, tsarin DPC baya buƙatar manyan sinadarai masu cutarwa, yana mai da shi mafi kyawun suturar muhalli.
4. Maganin Rufin Yumbura na Zhenhua Vacuum
DPC Horizontal Inline Coater, Cikakken Tsarin Rufe Layi na PVD Mai sarrafa kansa
Amfanin Kayan aiki:
Tsarin Modular: Layin samarwa yana ɗaukar ƙirar ƙira, yana ba da damar haɓaka haɓakawa ko rage wuraren aiki kamar yadda ake buƙata.
Maƙasudin Juyawa Tare da Ƙaƙwalwar Ƙaƙwalwar Ƙaƙwalwar Ƙaƙwalwar Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwaƙwalwa na Ƙaƙwalwa na Ƙaƙwalwa : Wannan fasaha ta dace don ajiye ƙananan fina-finai na fim a cikin ƙananan ramukan diamita, tabbatar da daidaito da inganci.
Haɗin kai mara nauyi tare da Robots: Ana iya haɗa tsarin ba tare da matsala ba tare da makamai na robotic, yana ba da damar ci gaba da daidaita ayyukan layin taro tare da babban aiki da kai.
Tsarin Kulawa da Kulawa na Hankali: An sanye shi da tsarin kulawa da hankali da kulawa, yana ba da cikakkiyar gano abubuwan da aka haɗa da bayanan samarwa, tabbatar da inganci da inganci.
Iyakar aikace-aikace:
Yana da ikon adana nau'ikan fina-finai na ƙarfe na farko, irin su Ti, Cu, Al, Sn, Cr, Ag, Ni, da sauransu.
- An fitar da wannan labarin ta DPC maƙerin juzu'i na injunaZhenhua Vacuum
Lokacin aikawa: Fabrairu-24-2025