Kusunga Kugwira Ntchito Kokhazikika kwa Zipangizo Zophikira Vacuum Pamikhalidwe Yodzaza Kwambiri

Mu kupanga kwamakono kwa vacuum clothing, mikhalidwe yogwira ntchito yolemera kwambiri imabweretsa zovuta zazikulu pakukhazikika ndi kusasinthasintha kwa kuyika kwa filimu yopyapyala. Pamene kufunikira kwa mphamvu yochulukirapo, kukula kwakukulu kwa substrate, ndi zokutira zovuta zambiri zikuwonjezeka, machitidwe ophimba vacuum clothing—kayaPVD, magnetron sputtering,ALD, kapena PECVD—iyenera kukhala ndi ulamuliro wolondola pa magawo a ndondomeko kuti iwonetsetse kuti filimuyo ndi yofanana, yoberekanso, komanso yodalirika pa zipangizo zonse.

Zinthu zokhala ndi katundu wambiri zimaika nkhawa kwambiri pa mapampu a vacuum, magetsi, ndi magwero oyikapo mpweya. Kusunga malo osungira mpweya wambiri ndikofunikira kwambiri, chifukwa kusintha kulikonse kwa kuthamanga kwa madzi kumatha kukhudza mwachindunji kuchuluka kwa ma sputter, kukhazikika kwa plasma, ndi kuyanjana kwa gasi, zomwe pamapeto pake zimakhudza kuchuluka kwa filimu, refractive index, ndi kumatira. Makina apamwamba opopera mpweya, kuphatikiza mapampu a turbomolecular ndi cryogenic, amaphatikizidwa ndi kuwunika nthawi yeniyeni komanso kuwongolera mayankho kuti athandizire kusinthasintha kwa mpweya komwe kumachitika chifukwa cha kuchuluka kwa madzi kapena kuyambitsa mpweya wochitapo kanthu panthawi yamagetsi ambiri.

Kukhazikika kwa mphamvu yoperekera mphamvu n'kofunika kwambiri pa ntchito yonyamula katundu wambiri. Njira zolumikizira ma magnetron ndi ma electron beam PVD zimafuna mphamvu yokhazikika kuti zisunge plasma yofanana komanso kuchuluka kwa kuwonongeka kwa chandamale. Kusinthasintha kwa voliyumu kapena mphamvu kungayambitse kutayika kwa chinthu chofanana, kugwedezeka, ndi poizoni wa chandamale, zomwe zimawononga mawonekedwe a kuwala ndi makina a filimu. Pofuna kuchepetsa zoopsazi, mizere yophimba zinthu zolemera kwambiri imagwiritsa ntchito magetsi olamulidwa ndi digito omwe amatha kuzindikira ndi kuletsa arc, kusintha kwa pulsed DC kapena RF, komanso kuyang'anira nthawi yeniyeni magawo a chandamale ndi substrate.

Kusamalira kutentha ndi chinthu china chofunikira. Kupopera kwakukulu kapena kokhala ndi makulidwe ambiri kumabweretsa kutentha kwakukulu pa mipherezero ndi mipherezero, zomwe zingayambitse kupsinjika kwa filimu, kupindika kwa mipherezero, ndi zolakwika za kapangidwe kake. Kuziziritsa kwa mipherezero, zogwirira mipherezero, ndi makoma a chipinda, kuphatikiza ndi kuwunika kutentha molondola, kumatsimikizira kugawa mphamvu kofanana, kuchepetsa kupsinjika kotsalira, ndikusunga kapangidwe ka filimu kobwerezabwereza m'mipherezero yambiri.

Makina odzichitira okha komanso njira zodziwira matenda mkati mwa makina ndizofunikira kwambiri kuti ntchito ikhale yokhazikika. Kuyang'anira nthawi yeniyeni makhalidwe a plasma, kuchuluka kwa ma deposition, ndi kufanana kwa makulidwe kumathandiza kuti makinawo asinthe magawo, kuphatikizapo kuyenda kwa mpweya, kusintha kwa mphamvu, ndi kuzungulira kwa substrate, kuti athetse kusintha komwe kumachitika chifukwa cha zinthu zomwe zimadzaza kwambiri. Kuwongolera kotsekedwa koteroko kumaletsa zolakwika zomwe zimachitika nthawi yayitali yopanga ndikuwonetsetsa kuti zokutirazo zimakhala zapamwamba komanso zobwerezabwereza.

Kusamalira zinthu kumathandizanso kwambiri. Magulu akuluakulu a substrate kapena zigoli zolemera zimawonjezera katundu wamakina pa manipulators ndi ma conveyors, zomwe zimapangitsa kuti pakhale kuwongolera kolimba kwa mayendedwe komanso kulumikizana molondola kuti pasakhale kufanana kwa malo osungira. Kuphatikiza machitidwe odziyimira pawokha onyamula/kutsitsa katundu ndi manja a robotic olondola kwambiri kumachepetsa kulowererapo kwa anthu, kuchepetsa chiopsezo cha kuipitsidwa, komanso kusunga kusinthasintha kwa ntchito pansi pa mikhalidwe yovuta yogwirira ntchito.

Pomaliza, kusunga magwiridwe antchito okhazikika a zida zophikira vacuum pansi pa zinthu zambiri kumafuna njira yogwirizana, kuphatikiza ukadaulo wapamwamba wa vacuum, kuwongolera mphamvu molondola, kuyang'anira kutentha mwachangu, kuzindikira njira zenizeni, komanso kugwiritsa ntchito zinthu zokha. Mwa kukonza zinthu izi, makina ophikira amatha kupereka mafilimu opyapyala ofanana komanso apamwamba ngakhale m'malo ovuta opangira, kuthandizira kupanga zinthu zambiri komanso kuonetsetsa kuti kudalirika, kubwerezabwereza, komanso kugwira ntchito bwino.

-Nkhaniyi yasindikizidwa ndiwopanga zida zophikira vacuum Zhenhua Vacuum