Kamar yadda masana'anta na zamani ke ci gaba da buƙatar aiki mai girma daga abubuwan da aka gyara, musamman waɗanda ke aiki a ƙarƙashin matsanancin yanayi kamar yanayin zafi mai ƙarfi, matsa lamba, da gogayya mai ƙarfi, fasahar sutura ta ƙara zama mai mahimmanci. Yin amfani da sutura mai wuya yana taka muhimmiyar rawa wajen inganta ƙarfin kayan aiki, daidaitattun kayan aiki, da kuma aikin samfurin gaba ɗaya. PVD (Jiki tururi Deposition) saman jiyya fasahar ne a sahun gaba na bidi'a a cikin wannan filin, tuki ci gaba a shafi fasaha.
No.1 Menene Tsarin PVD?
Tsarin PVD ya ƙunshi yin amfani da hanyoyin jiki don canza kayan shafa daga ƙasa mai ƙarfi ko ruwa zuwa yanayin gas, sannan saka su a saman ƙasa ta hanyar tururi don samar da sutura, mai ƙarfi, da ɗorewa. Idan aka kwatanta da na gargajiya tururin tururi (CVD), na farko abũbuwan amfãni na PVD ya ta'allaka ne a cikin ikon ajiya coatings a ƙananan yanayin zafi, daidai sarrafa shafi kauri da abun da ke ciki, da muhalli abokantaka da makamashi-m yanayi.
No.2 Fa'idodin PVD a cikin Hard Coatings
Saboda fa'idodinta na musamman, fasahar PVD ta shahara sosai a cikin aikace-aikacen sutura masu ƙarfi, musamman a cikin wuraren da ke buƙatar tauri mai ƙarfi, kyakkyawan juriya na lalacewa, da juriya na lalata. Babban fa'idodin tsarin PVD sun haɗa da:
1. Ultra-High Hardness and Wear Resistance
Rubutun PVD mai ƙarfi yana haɓaka taurin bangaren. Ta hanyar ajiye kayan kamar TiN (Titanium Nitride), TiAlN (Titanium Aluminum Nitride), da CrN (Chromium Nitride), taurin murfin zai iya kaiwa 25GPa-63GPa ko ma mafi girma. Wadannan m coatings yadda ya kamata inganta lalacewa juriya, rage surface abrasion, ƙara hadawan abu da iskar shaka juriya, da kuma mika rayuwar sabis na kayan aiki, molds, da sauran aka gyara.
2. Madalla High-Zazzabi Resistance
Rubutun PVD suna nuna juriya mai zafi mai tsayi, yana mai da su manufa don abubuwan da ke ƙarƙashin matsanancin yanayin zafi da babban gogayya ko lalata sinadarai. Misali, rufin TiAlN ba wai kawai yana ba da tauri na musamman ba har ma yana kula da kwanciyar hankali a yanayin zafi mai tsayi, yana sa su yi amfani da su sosai wajen yanke kayan aiki da gyare-gyare don aikace-aikacen injina mai zafi.
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Rubutun PVD suna taimakawa cimma daidaituwar ƙarancin ƙarancin ƙima, rage juzu'in kayan abu da lalacewa, wanda ke haɓaka haɓakar machining da ingancin saman. Wannan yana da fa'ida musamman ga ingantattun mashin ɗin da manyan hanyoyin yankan sauri.
4. Abokan Muhalli da Ingantacciyar Hanya
Idan aka kwatanta da fasahohin sutura na gargajiya, tsarin PVD baya buƙatar manyan sinadarai masu cutarwa, yana mai da shi fasaha mai dacewa da muhalli. Bugu da ƙari, kayan aikin shafa na PVD yana aiki a babban inganci, yana ba da damar ajiya mai sauri don saduwa da buƙatun samarwa.
No.3 Filayen Aikace-aikace na PVD Hard Coating
PVD Hard Coating inji don wuyan rufi ana amfani da ko'ina a cikin masana'antu da ke bukatar m saman yi. Wasu mahimman wuraren aikace-aikacen sun haɗa da:
1. Kayayyakin Yanke da Tsara
A cikin kayan aiki da masana'anta, musamman don yankan kayan aikin da aka fallasa zuwa babban yanayin zafi da gogayya, PVD shafi yana haɓaka juriya mai lalacewa, juriya na lalata, da taurin kai. Ana amfani da suturar TiN da yawa a cikin kayan aikin juyawa, masu yankan niƙa, da rawar jiki, yayin da ake amfani da suturar TiAlN a cikin aikace-aikacen yankan sauri mai sauri, haɓaka ingantaccen yankan kayan aiki da rayuwar sabis.
2. Kayan Aikin Mota
Don kayan aikin injin mota kamar silinda, pistons, da bawuloli, PVD mai wuyan rufin yana ba da kyakkyawan juriya mai zafi da juriya, da rage juriya yadda yakamata, haɓaka tsawon rayuwa, da haɓaka aikin abin hawa gabaɗaya.
4. Gabatarwa na Zhenhua FMA0605 PVD Hard Coating Equipment
Amfanin Kayan Aiki
Ingantacciyar tacewa na arc macro-barbashi; Rubutun Ta-C suna ba da babban inganci da ingantaccen aiki.
Yana samun taurin ultra-high, high-zazzabi-juriya superhard coatings, low gogayya coefficient, da kuma m lalata juriya. Matsakaicin taurin ya kai 25GPa-63GPa.
Kathode ɗin yana ɗaukar fasahar tuƙi mai dual-dual yana haɗa coil mai matsayi na gaba da stacking magnet na dindindin, yana aiki tare da tsarin etching na ion da madaidaicin kusurwa mai girma uku don cimma ingantaccen ajiya.
An sanye shi da babban diamita na cathodic arc, wanda ke tabbatar da kyawawan kaddarorin sanyaya a ƙarƙashin yanayin halin yanzu. Gudun motsi na tabo yana da sauri, ƙimar ionization yana da girma, kuma adadin ajiya yana da sauri. Wannan yana ba da damar ƙaddamar da sutura masu yawa da santsi tare da juriya na iskar shaka da haɓakar zafin jiki.
Iyakar aikace-aikace:
Kayan aiki na iya ajiyewa AlTiN, AlCrN, TiCrAlN, TiAlSiN, CrN, da sauran manyan zafin jiki masu jure yanayin zafi, waɗanda aka yi amfani da su sosai a cikin gyare-gyare, yankan kayan aikin, naushi, abubuwan haɗin mota, pistons, da sauran samfuran.
- Wannan labarin ya fito dagaPVD wuya shafi kayan aikiZhenhua Vacuum
Lokacin aikawa: Fabrairu-20-2025