Ukubuka Konke Kobuchwepheshe Bokumboza Okunzima: Izimiso Zenqubo Nokusetshenziswa

Ezinhlelweni zokukhiqiza zesimanje, ukunemba komkhiqizo, ukusebenza kahle kwemishini, kanye nokuphila kwesevisi yezingxenye kuncike kakhulu ekuthuthukisweni kobunjiniyela bokungaphezulu. Njengendlela ebalulekile yokwelapha okungaphezulu, ubuchwepheshe bokumboza okunzima buye basetshenziswa kabanzi kuzo zonke izimboni ezifana namathuluzi okusika, isikhunta, izingxenye ezibalulekile zezimoto, kanye nemikhiqizo ye-3C. Kusebenza njengesihluthulelo sokuthuthukisa ukuqina, ukuthembeka, kanye nokusebenza okuphelele.

Incazelo Yobuchwepheshe Nokubekwa Komsebenzi Wenombolo 1

“Izimbozo eziqinile” ngokuvamile zibhekisela kumafilimu amancane asebenzayo afakwe ku-substrate ngezindlela ze-Physical Vapor Deposition (PVD) noma i-Chemical Vapor Deposition (CVD). Lezi zimbozo ngokuvamile zinobukhulu obusukela ku-1 kuya ku-5 μm, obunobunzima obukhulu (>2000 HV), i-coefficient ephansi yokungqubuzana (<0.3), ukuzinza okuhle kakhulu kokushisa, kanye nokunamathela okuqinile kwe-interfacial—okwandisa kakhulu impilo yesevisi kanye nemikhawulo yokusebenza kwezinto ze-substrate.

Esikhundleni sokusebenza nje “njengesembozo” sobuso, izembozo eziqinile zakhiwe ngezakhiwo zesendlalelo ezilungiselelwe kahle, izinto ezikhethiwe, kanye nezindlela zokunamathela ze-substrate-coating eziklanyelwe wena. Lokhu kwenza izembozo zikwazi ukumelana nezimo zokusebenza eziyinkimbinkimbi ngesikhathi esifanayo ziletha ukumelana nokuguguleka, ukuqina kokushisa, kanye nokuvikelwa kokugqwala.

Izimiso Zokusebenza Eziqinile Zesivikelo No.2

Izimbozo eziqinile zifakwa ngokuyinhloko kusetshenziswa amasu amabili ayinhloko: Ukususwa Komusi Ongokoqobo (i-PVD) kanye Nokususwa Komusi Omakhemikhali (i-CVD).

1. Ukufakwa Komusi Ongokoqobo (i-PVD)

I-PVD inqubo esekelwe ku-vacuum lapho izinto zokumboza zikhishwa khona, zikhishwa amathe, noma zifakwe i-ionization bese kufakwa ifilimu elincane ebusweni be-substrate. Inqubo ivame ukuhilela:

Ukuhwamuka kwezinto noma ukuchitheka kwamanzi

Ukuthuthwa kwesigaba somusi: Ama-athomu/ama-ion ayafuduka endaweni engenamuntu

Ukwakheka kwefilimu: Ukuvunda nokukhula kwengubo exineneyo ku-substrate

Amasu avamile e-PVD afaka:

Ukuhwamuka Kokushisa

Ukuphalaza kweMagnetron

Ukugqoka kwe-Arc Ion

2. Ukususwa Komusi Wekhemikhali (i-CVD)

I-CVD ihilela ukwethula izandulela zegesi emazingeni okushisa aphezulu ukuze zisabele ngamakhemikhali ebusweni be-substrate, kwakhiwe ungqimba oluqinile. Le ndlela ifaneleka ungqimba oluzinzile ngokushisa njenge-TiC, TiN, kanye ne-SiC.

Izici ezibalulekile:

Ukunamathela okuqinile ku-substrate

Amandla okwenza izembozo ezijiyile

Amazinga okushisa aphezulu okucubungula adinga ama-substrate amelana nokushisa

Izimo Zesicelo Zenombolo 3

Ezindaweni zezimboni ezifaka imithwalo ephezulu kanye nokusebenza kwemvamisa ephezulu, izingxenye zibhekana nokungqubuzana, ukugqwala, kanye nokushaqeka kokushisa. Izembozo eziqinile zakha ungqimba lokuvikela oluqinile, olunezingxabano eziphansi, kanye noluzinzile ngokokushisa oluthuthukisa kakhulu ukusebenza kwengxenye kanye nokuphila kwayo:

Amathuluzi Okusika: Izembozo ezifana ne-TiAlN ne-AlCrN zithuthukisa kakhulu ukumelana nokushisa kanye nokusebenza kokuguguleka, zandisa impilo yamathuluzi ngokuphindwe kabili kuya kahlanu, zinciphisa izinguquko zamathuluzi, futhi zithuthukisa ukuhambisana komshini wokugaya.

Izikhunta Nokubhoboza: Izimbozo ze-TiCrAlN kanye ne-AlCrN zinciphisa ukuguguleka, ukucasuka, kanye nokuqhekeka kokukhathala kokushisa—zithuthukisa impilo yesevisi yesikhunta, ikhwalithi ethile, futhi zinciphisa isikhathi sokungasebenzi.

Izingxenye Zezimoto: Izembozo ze-DLC (ezifana ne-Diamond-Like Carbon) ezingxenyeni ezifana nama-tappets, amaphini e-piston, kanye nama-valve lifters kunciphisa ukungqubuzana kanye namazinga okuguguleka, kwandise izikhawu zokushintsha, futhi kuthuthukise ukusebenza kahle kukaphethiloli.

I-3C Consumer Electronics: I-TiN, i-CrN, nezinye izembozo eziqinile zokuhlobisa ezindlini ze-smartphone kanye nama-bezel ekhamera zinikeza ukumelana nokuklwebheka kanye nokuvikelwa kokugqwala ngenkathi zigcina ukuqeda kwensimbi ukuze kuthuthukiswe ulwazi lomsebenzisi.

Ukubuka Konke Kwesicelo Ngemboni

Izixazululo Zokufaka I-Hard Coating Deposition ze-NO.5 Zhenhua Vacuum: Ukunika amandla

Ukukhiqiza Okusebenza Kakhulu

Ukuze kuhlangatshezwane nesidingo esikhulayo sezingubo zokugqoka ezisebenza kahle kakhulu kuzo zonke izimboni, i-Zhenhua Vacuum inikeza izixazululo zokugqoka eziqinile ezithuthukisiwe ezibonisa ukusebenza kahle kwezingubo zokugqoka kanye nokuhambisana kwezinqubo eziningi—ezifanele ukukhiqizwa ngokunemba kwezikhunta, amathuluzi okusika, kanye nezingxenye zezimoto.

Izinzuzo Eziyinhloko:

Ukuhlunga kwe-plasma ye-arc okusebenzayo kokunciphisa ama-macroparticle

Izembozo ze-Ta-C ezisebenza kahle kakhulu ezihlanganisa ukusebenza kahle nokuqina

Ubulukhuni obuphezulu kakhulu (kufika ku-63 GPa), i-coefficient ephansi yokungqubuzana, kanye nokumelana nokugqwala okumangalisayo

Izinhlobo Zokumboza Ezisebenzayo:

Lolu hlelo lusekela ukufakwa kwezimbozo ezishisa kakhulu, eziqinile kakhulu ezifaka i-AlTiN, i-AlCrN, i-TiCrAlN, i-TiAlSiN, i-CrN, phakathi kwezinye—ezisetshenziswa kakhulu ekubunjweni, amathuluzi okusika, izibhakela, izingxenye zezimoto, kanye nama-piston.

Izincomo Zemishini:

(Ubukhulu besistimu obuhlelwe ngokwezifiso buyatholakala uma uceliwe.)

1.MA0605 Umshini Wokumboza we-PVD wefilimu eqinile

2.Umshini Wokumboza Amafilimu Aqinile we-HDA1200

3.Umshini wokumboza ovikela ukuguguleka we-HDA1112

–Lesi sihloko sikhishwe yi- umshini wokumboza we-vacuumumenzi I-Zhenhua Vacuum.