Ezinhlelweni zokukhiqiza zesimanje, ukunemba komkhiqizo, ukusebenza kahle kwemishini, kanye nempilo yesevisi yengxenye ngokuya ngokuthuthuka kobunjiniyela bangaphandle. Njengendlela ebucayi yokwelashwa okungaphezulu, ubuchwepheshe bokunamathela ngokuqinile semukelwe kabanzi kuzo zonke izimboni ezifana namathuluzi okusika, isikhunta, izingxenye ezibalulekile zezimoto, kanye nemikhiqizo ye-3C. Isebenza njengesici esibalulekile sokuthuthukisa ukuqina, ukwethembeka, nokusebenza kukonke.
No.1 Ukuchazwa Kwezobuchwepheshe kanye Nokuma Kokusebenza
“Izimbobo eziqinile” ngokuvamile zibhekisela kumafilimu amancane asebenzayo afakwe endaweni engaphansi kusetshenziswa izindlela zePhysical Vapor Deposition (PVD) noma iChemical Vapor Deposition (CVD). Lezi zingubo ngokuvamile zinogqinsi olusuka ku-1 kuye ku-5 μm, olunokuqina okuncane okuphezulu (>2000 HV), i-coefficient ephansi yokungqubuzana (<0.3), ukuqina okuhle kakhulu kokushisa, nokunamathelana okuqinile kobuso—okwandisa ngokuphawulekayo impilo yesevisi kanye nemikhawulo yokusebenza kwezinto ezingaphansi.
Kunokuba imane isebenze “njengesembozo” esingaphezulu, izimbotshana eziqinile zenziwa ngezakhiwo ezithuthukisiwe zesendlalelo, izinto ezikhethiwe, kanye nezindlela zokunamathisela ezihambisanayo ze-substrate. Lokhu kuvumela izimbobo ukuthi zimelane nezimo zokusebenza eziyinkimbinkimbi ngenkathi ngesikhathi esifanayo ziletha ukumelana nokugqoka, ukuqina kokushisa, nokuvikela ukugqwala.
No.2 Working Principles of Hard Coating
Izingubo eziqinile zifakwa ngokuyinhloko kusetshenziswa amasu amabili ayinhloko: I-Physical Vapor Deposition (PVD) kanye ne-Chemical Vapor Deposition (CVD).
1. I-Physical Vapor Deposition (PVD)
I-PVD iyinqubo esekelwe ku-vacuum lapho okokunamathelayo kuwukuhwamuka, ukufafaza, noma ukufaka i-ionization bese kufakwa ifilimu elincanyana endaweni engaphansi. Inqubo ngokuvamile ihlanganisa:
Ukuhwamuka kwezinto ezibonakalayo noma ukuphalaza
Ukuthuthwa kwesigaba somhwamuko: Ama-athomu/ama-ion ahamba endaweni engenalutho
Ukwakheka kwefilimu: Ukujiya kanye nokukhula koqweqwe oluminyene ku-substrate
Izindlela ezijwayelekile ze-PVD zihlanganisa:
Ukuhwamuka Okushisayo
I-Magnetron Sputtering
I-Arc Ion Coating
2. I-Chemical Vapor Deposition (CVD)
I-CVD ihilela ukwethula izandulela zegesi emazingeni okushisa aphakeme ukuze zisabele ngamakhemikhali endaweni engaphansi, zenze ukunamathela okuqinile. Le ndlela ifanele ukumbozwa okuzinzile okushisayo njenge-TiC, i-TiN, ne-SiC.
Izici ezibalulekile:
Ukunamathela okuqinile ku-substrate
Ukukwazi ukwakha ezinengilazi kuqhathaniswa obukhulu
Amazinga okushisa aphezulu okucubungula adinga ama-substrates amelana nokushisa
No.3 Izimo Zokusebenza
Ezindaweni zezimboni ezibandakanya imithwalo ephezulu nokusebenza kwemvamisa ephezulu, izingxenye zingaphansi kokungqubuzana, ukugqwala, kanye nokushaqeka okushisayo. Izembatho eziqinile zakha ungqimba oluqinile lokuqina, ukungqubuzana okuphansi, kanye nesendlalelo sokuvikela esiqinile esithuthukisa kakhulu ukusebenza kwengxenye nempilo yokuphila:
Amathuluzi Okusika: Izingubo ezifana ne-TiAlN ne-AlCrN zithuthukisa kakhulu ukumelana nokushisa nokusebenza okugugile, inweba impilo yamathuluzi izikhathi ezingu-2 kuya kwezingu-5, kunciphisa izinguquko zamathuluzi, nokuthuthukisa ukungaguquguquki kwemishini.
Izikhunta kanye nama-Punches: I-TiCrAlN ne-AlCrN yokumboza inciphisa ukuguga, ukugaya, nokuqhekeka kokukhathala okushisayo-kuthuthukisa impilo yesevisi yesikhunta, ingxenye yekhwalithi, nokunciphisa isikhathi sokuphumula.
Izingxenye Zezimoto: I-DLC (Efana Nekhabhoni Yedayimane) ezingxenyeni ezinjengamatapethi, izikhonkwane zepiston, neziphakamisi zamavalvu ezinciphisa ukungqubuzana nezinga lokuguga, andise izikhawu zokushintshwa, futhi athuthukise ukusebenza kahle kukaphethiloli.
I-3C Consumer Electronics: I-TiN, i-CrN, namanye ama-coatings aqinile okuhlobisa ezindlini zama-smartphone nama-bezel ekhamera ahlinzeka ngokumelana nokuklwebheka nokuvikela ukugqwala kuyilapho egcina isiphetho sensimbi ukuze uthole ulwazi olunzulu ngomsebenzisi.
Isicelo Uhlolojikelele by Industry
| Imboni | Izinhlelo zokusebenza | Uhlobo Lwezingubo Ezivamile | Izithuthukisi Zokusebenza |
| Amathuluzi Ukusika | Amathuluzi okuguqula, abasiki bokugaya, ama-drill, ompompi | TiAlN, AlCrN, TiSiN | Ukumelana nokugqoka okuthuthukisiwe kanye nobulukhuni bokushisa; 2–5 impilo yamathuluzi |
| Imboni yokubumba | Ukugxiviza, ukujova, nokudweba isikhunta | TiCrAlN, AlCrN, CrN | I-Anti-galling, ukumelana nokukhathala okushisayo, ukunemba okungcono |
| Izingxenye Zezimoto | Izikhonkwane ze-piston, ompompi, iziqondiso ze-valve | I-DLC, CrN, Ta-C | Ukungqubuzana okuphansi nokuguga, ukuqina okuthuthukisiwe, ukonga uphethiloli |
| Imboni yokubumba | Ukugxiviza, ukujova, nokudweba isikhunta | TiCrAlN, AlCrN, CrN | I-Anti-galling, ukumelana nokukhathala okushisayo, ukunemba okungcono |
| Izingxenye Zezimoto | Izikhonkwane ze-piston, ompompi, iziqondiso ze-valve | I-DLC, CrN, Ta-C | Ukungqubuzana okuphansi nokuguga, ukuqina okuthuthukisiwe, ukonga uphethiloli |
| Amathuluzi Okwakha Okubandayo | Isihloko esibandayo siyafa, izibhakela | I-AlSiN, i-AlCrN, i-CrN | Ukuqina kwe-thermal okuthuthukisiwe namandla angaphezulu |
NO.5 I-Zhenhua Vacuum's Izixazululo Zokufaka I-Hard Coating: Ukunika amandla
Ukukhiqiza Okusebenza Kakhulu
Ukuze kuhlangatshezwane nesidingo esikhulayo sezinto zokumboza ezisebenza kahle kakhulu ezimbonini zonkana, i-Zhenhua Vacuum ihlinzeka ngezixazululo zokubeka izinto eziqinile ezithuthukisiwe ezibonisa ukusebenza kahle kokubekwa okuphezulu nokuhambisana kwezinqubo eziningi—okulungele ukwenziwa ngokunemba kwesikhunta, amathuluzi okusika, nezingxenye zezimoto.
Izinzuzo Eziyinhloko:
Ukuhlunga okusebenzayo kwe-arc plasma yokunciphisa ama-macroparticle
Izindwangu ze-Ta-C ezisebenza kahle ezihlanganisa ukusebenza kahle nokuqina
Ukuqina okuphezulu kakhulu (kufika ku-63 GPa), i-coefficient ephansi yokungqubuzana, nokumelana nokugqwala okukhethekile
Izinhlobo Zokunamathela Ezisebenzayo:
Uhlelo lusekela ukufakwa kwezinga lokushisa eliphezulu, i-ultra-hard coatings kufaka phakathi i-AlTiN, i-AlCrN, i-TiCrAlN, i-TiAlSiN, i-CrN, phakathi kokunye-esetshenziswa kakhulu ekubunjeni, amathuluzi okusika, ama-punch, izingxenye zezimoto, nama-piston.
Izincomo zesisetshenziswa:
(Ubukhulu besistimu ngokwezifiso buyatholakala uma ucelwa.)
1.MA0605 Umshini Wokufaka ifilimu eqinile we-PVD
2.HDA1200 Hard film Coating Machine
3.Umshini wokuhlanganisa we-HDA1112 wokusika ongagqoki
-Le ndatshana ikhishwe ngu umshini wokugcwalisa i-vacuumumkhiqizi I-Vacuum ye-Zhenhua.
Isikhathi sokuthumela: May-26-2025