In ubuchwepheshe bokufaka i-vacuum njenge-Physical Vapor Deposition (PVD) kunye ne-Chemical Vapor Deposition (CVD), igumbi le-vacuum lingaphezulu kakhulu kune-mechanical enclosure - uyilo lwalo lwesakhiwo luchaphazela ngokuthe ngqo iipropati ezibalulekileyo zefilimu, kubandakanya ukufana kobukhulu, amandla okunamathela, ulawulo longcoliseko lwamasuntswana, kunye nesantya sokufumba. Ingqiqo yoyilo lwegumbi yenye yezona zinto ziphambili ezichaza ukusebenza kwezixhobo kunye nokuveliswa kwengubo.
Inombolo 1. Ijiyometri yegumbi ilawula ukuhamba kwegesi kunye nokusasazwa kweplasma
Kwiinkqubo ezifana neMagnetron Sputtering kunye ne-Electron Beam Evaporation, intsimi yokuhamba kwegesi yangaphakathi kunye nokusasazwa kweplasma ngaphakathi kwigumbi zinempembelelo ngqo kwindlela kunye nemeko yamandla yeentlobo ezibeka igesi. Igumbi elilungiselelweyo kufuneka livumele ukungena kwegesi okufanayo kunye nokukhupha umoya ngokufanelekileyo, kususwe iindawo ezifileyo ezinokukhokelela kwiindawo ezinoxinzelelo oluphezulu okanye ukumiswa kwegesi - zombini ezichaphazela kakubi ukufana kwengubo.
Ngaphezu koko, ukwakheka kwejometri yegumbi (umz., isilinda okanye uxande) kunye nobudlelwane bendawo phakathi kwethagethi kunye neziseko zichaphazela ukusasazwa koxinano lweplasma, ngaloo ndlela zichaphazela uxinano lwefilimu kunye namandla okunamathela. Kwiinkqubo ezenzelwe ukugqunywa kwebhetshi yeziseko ezininzi, igumbi elilinganayo ngemitha kunye nokujikeleza kweplanethi lisebenza kakhulu ekuphuculeni ukufana kweendawo.
Ulawulo lwe-Thermal lweNombolo 2 luchaphazela ukuzinza kweFilimu
Ukuqhushumba kwamasuntswana anamandla aphezulu, ukukhutshwa kweplasma, kunye nokufudumeza okujoliswe kuko zizinto ezibalulekileyo kwiinkqubo zokubeka i-vacuum. Ngaphandle kolawulo olusebenzayo lobushushu, le mithombo yobushushu inokukhokelela kuxinzelelo olungaqhelekanga kwisakhiwo sefilimu okanye ibangele ubushushu obugqithisileyo be-substrate, ekugqibeleni yonakalise ukusebenza kwefilimu kunye nokunamathela kwayo.
Iigumbi zokucoca umoya zanamhlanje zihlala zixhotyiswe ngeendonga ezipholisiweyo ngamanzi, izikhuselo zobushushu, okanye iileya zobushushu ukugcina uzinzo lobushushu kunye neemeko zenkqubo ezihambelanayo. Kwizinto ezisetyenziswa kakhulu kubushushu — ezifana neeplastiki, iPC, okanye iPET — uyilo lwegumbi kufuneka lunciphise iindlela zobushushu ezisebenzisa imisebe ukuthintela ukuguquguquka okanye ukungaphumeleli kokwaleka ngenxa yeendawo ezishushu zasekhaya.
Ucoceko lweGumbi lweNombolo 3 luchaphazela ngokuthe ngqo umgangatho wokugquma
Ulawulo longcoliseko lwamasuntswana luphawu olubalulekileyo loyilo lwezixhobo zokugquma i-vacuum ezikumgangatho ophezulu. Imiphezulu yangaphakathi yegumbi eneekona ezifileyo, i-welding spatter, okanye ukugqitywa komphezulu ongalunganga kudla ngokuqokelela izinto ezingcolisayo, zibe yimithombo yeziphene ezifana nemingxuma ye-pin, i-particle inclusions, okanye i-delamination.
Ukujongana nale meko, amagumbi okufunxa amanzi anamhlanje adla ngokwakhiwa ngeendawo ezicociwe ngombane okanye ezicociwe ngoomatshini, iikona ezijikelezileyo, kunye neeprotrusions ezincinci ze-weld. Iinkqubo ze-high-spec zinokudibanisa iinkqubo zokucoca i-plasma ezikwi-situ okanye zokubhaka ngobushushu ukuze kukhawuleziswe ukulungiswa kwamagumbi phakathi kweebhetshi.
Ubukhulu beChamber yeNombolo 4 buxhomekeke kwi-Output kunye ne-Production
Ngenxa yokwanda kwemfuno yeendawo ezinkulu — ezifana nezibonisi ze-HUD okanye izixhobo zesibuko se-CMS — kunye neenkqubo ze-inline zamagumbi amaninzi, uyilo lwegumbi le-vacuum luyaguquka luye kubukhulu obukhulu, uzinzo oluphezulu lwe-vacuum, kunye noqwalaselo lwezikhululo ezininzi. Umthamo wegumbi olungelelanisiweyo kakuhle kunye noyilo lwezibuko zepompo olulungisiweyo lunokuphucula kakhulu isantya sokumpompa kwe-vacuum kunye nozinzo, ngaloo ndlela kuphucula i-batch throughput kunye ne-filamu efanayo.
Igumbi lokucoca umoya alikho nje “njengesikhongozeli” – lidlala indima ebalulekileyo ekuqiniseni i-vacuum, amandla okubeka umoya, ulawulo lobushushu, ulawulo lococeko, kunye nemveliso yezixhobo. Uyilo lwegumbi olulungiselelweyo kufuneka luyilwe ngokuchanekileyo kwaye luqinisekiswe kwiindlela ezininzi ezahlukeneyo ukuze kuhlangatyezwane neemfuno ezithile zeenkqubo ezahlukeneyo zokugquma kunye nokusetyenziswa kwemveliso.
Kwabavelisi bezixhobo zokugquma nge-vacuum, inqanaba lobuchule kuyilo lwegumbi libonisa ngqo amandla abo enkqubo kunye nomgangatho wezixhobo.
Ixesha leposi: Julayi-16-2025