Mumaitiro ekuputira vacuum, kufanana kunowanzova dambudziko rinoramba riripo kune vagadziri vezvikamu. Kune zvikamu zvekushongedza zvemotokari, chero shanduko muukobvu hwekuputira inoratidzwa zvakananga sekusiyana kwemavara kunoonekwa kana kupenya kusingaenderane. Kune zvikamu zvinoshanda zve optical zvakaita se ambient light cover kana touch panels, zvidimbu zvisina kufanana zvinogona kutokanganisa kufambiswa kwechiedza uye kuderedza ruzivo rwekuona.
Muchokwadi, mienzaniso yakafanana inogona kuwanikwa murabhoritari, asi panguva yekugadzira zvinhu zvakawanda mumafekitori, matambudziko akadai se "pakati-yakakora, mupendero-wakatetepa" kana "kusiyana-siyana-kwe-ku-batch" anowanzoitika. Saka, kufanana kwave dambudziko risingadzivisiki muindasitiri yekupenda.
I. Sei Kufanana Kwakaoma Kubudirira?
1. Kuputira Kwemvura: Kusafanana Kwekupararira Kwezvikamu Zvidiki
Nheyo yekuputira vacuum yakavakirwa pamaitiro emuviri kana emakemikari anopfungaidza chinhu chiri muvhu pasi pevacuum, zvichiita kuti chikwanise kufamba chakananga uye kuumba firimu rakatetepa pamusoro pevhu.
Kudzivirira kupwa kwemvura (resistive evaporation) ndeimwe yenzira dzinoshandiswa zvakanyanya pakushongedza zvikamu zvemotokari. Maitiro ayo ari nyore: kana chinhu chinobuda mumhepo (semuenzaniso, tungsten filament crucible ine coating material) chapiswa nemagetsi, chinhu chacho chinopwa nekukurumidza, chichipararira kunze mugomba rakaita seconical.
Hunhu hwepure iyi hwakajeka: nzvimbo ye substrate yakatarisana zvakananga nekwakabva inogamuchira dense particle flux, zvichikonzera firimu rakakora uye kukurumidza kuiswa kwemvura. Kusiyana neizvi, substrates dziri kumicheto dzinosvikwa nezvidimbu zvinofamba pamakona akaonda. Nzira refu uye makona anogona kurovera nemadziro ekamuri zvinokonzera kurasikirwa kwezvidimbu, zvichideredza kuiswa kwemvura munzvimbo dzemicheto. Izvi zvinotungamira kumhedzisiro inozivikanwa "yepakati-yakakora, mucheto-wakatetepa" - chikonzero chikuru nei machira emvura achinetseka nekuenzana.
Semuenzaniso: kana uchipenda centre console trim ine urefu hwemita imwe, nzvimbo yepakati inogona kusvika paukobvu hwe200 nm, nepo nzvimbo dzemumucheto dzinogona kusvika 130 nm chete—kutsauka kunodarika 35%, kuri pamusoro pe≤5% yekutsungirira kweindasitiri.
2. Magadzirirwo eJomethri: Zvipingamupinyi zvemuviri zvekusaiswa kwezvikamu
Zvikamu zvekushongedza mota zvinowanzova zvikamu zvine mativi matatu. Kusiyana nezvikamu zvakati sandara zvakaita segirazi remafoni kana magirazi emaziso, zvine curvature yakawanda, angles, uye magadzirirwo azvo. Kuoma kwejometri idzi kunowedzera kusiyana kwemakona ekuisa.
Muenzaniso wekare ndewekudzika kwemumvuri: zvinhu zvakamonana pazvikamu zvakakombama zvinoshanda sezvipingamupinyi, zvichivhara kufamba kwezvikamu kuti zvisasvike munzvimbo dzakadzika. Semuenzaniso, pachigadziko chemwenje chakaita seU, divi rekunze rakamonana rinogamuchira zvakananga zvikamu zvakasangana, zvichigadzira machira akakora uye akakora. Kusiyana neizvi, nzvimbo yemukati inovimba nezvimedu zvakapararira kana zvinoratidzwa nemadziro ekamuri, izvo zvinosvika muhuwandu hudiki uye simba shoma, zvichikonzera mafirimu ane maburi kana matete.
Chinonyanya kunetsa kupindirana kwemagadzirirwo emadiki. Mamwe mapaneru ekugadzira ane magadzirirwo akakweshwa kana akavezwa ane kudzika kwe10–20 μm—kufanana nekukora kwejira. Panguva yekuiswa, "mapeji" anounganidza zvidimbu zvakakora nekuda kwekuungana kwezvidimbu, nepo "mipata" ichiwana zvidimbu zvishoma, zvichikonzera kupetwa kwakatetepa. Kunyangwe kusafanana kwakadaro kusingawanzoonekwa neziso, kunogona kukanganisa kunzwa kwekubatwa (semuenzaniso, kuomarara kwenzvimbo) uye kugara kwenguva refu (nzvimbo dzakatetepa dzinogona kukwenywa nekubviswa mavanga).
II. Kuputira Kwematanho Akawanda: Njodzi Yekusvibiswa Kwechipiri
Mapendi ekushongedza emotokari anowanzoda musanganiswa wependi yekushongedza + pendi yekudzivirira. Semuenzaniso, ma logo ane chiedza anogona kutanga aisa pendi yesimbi inopenya, ichiteverwa nependi yekudzivirira yeSiO₂ yekudzivirira kukwesha.
Zvisinei, ma vacuum coaters echinyakare haagone kupedza matanho ese ari maviri mudenderedzwa rimwe chete, zvichiita kuti pave nekumhanya kwemakamuri maviri akasiyana. Izvi zvinounza kusvibiswa kwechipiri. Mushure mekupfeka kwekutanga, zvikamu zvinofanirwa kubviswa uye kuratidzwa kumhepo iri munzvimbo isati yatanga kumhanya kwechipiri. Munguva yekutamiswa uku, pamusoro penzvimbo dzinogona kuungana guruva, hunyoro, kana zvigunwe. Kunyangwe munzvimbo dzakanyatso tariswa, zvidimbu zvinobhururuka zvinogona kuramba zvichidzikama.
Kana chikamu chechipiri chaiswa, tsvina iyi inovhara kunamira kana kukonzera kutsauka kweukobvu hwenzvimbo. Semuenzaniso, guruva riri pachigadziko chesimbi rinogona kukonzera kuti chifukidziro chirambe chichigadzirwa, zvichikanganisa kufanana uye zvichideredza kuramba kupfeka.
III. ZHENHUA Vacuum ZCL1417: Mhinduro Dzakanangana Nezvinetso Zvekufanana
Kuti igadzirise matambudziko aya, ZCL1417 Automotive Coating System kubva kuZHENHUA Vacuum inounza hunyanzvi mukubatanidza maitiro, kugadzirisa chimiro, uye dhizaini yekushanda, uye yatove yakagamuchirwa zvakanyanya nevagadziri vezvikamu zvemotokari vanotungamira.
1. Kubatanidzwa Kwemaitirwo Akawanda Kuti Kukunde Miganhu Yekubuda Kwemvura Mukati
Sisitimu iyi inobatanidza DC magnetron sputtering, mid-frequency (MF) sputtering, CVD, uye resistance evaporation mukati mepuratifomu imwe chete. Iyi nzira ye multi-source inobvumira particle flux kubva kumakona akasiyana-siyana, ichideredza kutsauka kweukobvu uye ichipfuura mwero wekuenzana kweindasitiri. Vatengi vanogona kuchinja kana kubatanidza maitiro kuti vasangane nezvinodiwa zve geometries dzakaoma uye mashandisirwo akasiyana-siyana ekushongedza.
2. Kushongedza Kwedenderedzwa Rimwe + Kudzivirira, Kubvisa Kusvibiswa Kwechipiri
ZCL1417 inobvumira kuti zvidimbu zvekushongedza nekudzivirira zviiswe muchikamu chimwe chete che vacuum cycle. Kana zvinhu zvaiswa, machira esimbi ekushongedza uye ma overcoats ekudzivirira anoiswa zvakatevedzana pasi pemamiriro e vacuum condition, zvichibvisa kusvibiswa nemhepo iri munzvimbo yacho uye kudzivirira kusvibiswa kweguruva kana hunyoro.
3. Chikamu Chidiki Chekutsika uye Kugadzira Zvese Zvese
Nekukwanisa kushanda zvishoma uye kurongeka kwakasimba, sisitimu iyi inobatanidza otomatiki yakangwara uye kutarisa mashandiro. Izvi zvinoderedza kuvimba nebasa, zvinoita kuti zvidzokororwe, uye zvinodzikamisa kuenderana kwemabasa ese.
Mashandisirwo Ekushandisa:
Zviratidziri zvemwenje yemusoro, dzimba dzemwenje dziri mukati, malogo anovhenekerwa uye anoenderana neradar, zvikamu zvemukati, nezvimwewo. Zvinokwanisa kuisa machira esimbi, mafirimu anochinja-chinja, uye zvikamu zvinopenya zvishoma.
Dambudziko rekufanana kwependi muzvikamu zvekushongedza mota rinokonzerwa nemigumisiro yakabatana yekusagadzikana kwemaitiro, kupindira kwejometri, uye zvikanganiso zvekushanda. Iyo ZHENHUA Vacuum ZCL1417 Automotive Coating System haingogadzirise danho rimwe chete chete, asi inotarisana nedambudziko iri nenzira yesystem - kuburikidza nekubatanidzwa kwezvinobva zvakawanda, dhizaini yemaitiro epasi rimwe chete, uye kutonga maitiro panguva chaiyo.
Nekushandura kufanana kubva pakurwadziwa kunoramba kuripo kuita mukana wekugadzirwa kwakawanda, ZCL1417 inopa mhinduro yakasimba yekugadzira zvinhu zvekushongedza zvemukamuri remutekenyi zvakagadzikana uye zvemhando yepamusoro.
—Nyaya iyi yakaburitswa na midziyo yekunamira ye vacuum mugadziri Zhenhua Vacuum
Nguva yekutumira: Gunyana-10-2025