I faiga fa'aonaponei o gaosiga, o le sa'o lelei o oloa, le lelei o meafaigaluega, ma le ola tautua vaega e fa'alagolago tele i le alualu i luma i luga ole inisinia. I le avea ai o se auala taua o togafitiga i luga, o tekinolosi faʻapipiʻi malosi ua faʻaaogaina lautele i alamanuia e pei o meafaigaluega tipi, faʻailoga, vaega autu taʻavale, ma oloa 3C. E avea o se mea e mafai ai mo le faʻaleleia o le tumau, faʻamaoni, ma le faʻatinoga atoa.
Nu.1 Fa'amatalaga Fa'atekinisi ma Tulaga Fa'atino
“Pepa malo” e masani lava ona faasino i ata manifinifi galue o lo o teuina i luga o se mea e ala i le Physical Vapor Deposition (PVD) poʻo le Chemical Vapor Deposition (CVD). O nei coatings e masani lava ona i ai se mafiafia e amata mai i le 1 i le 5 μm, ma le microhardness maualuga (> 2000 HV), le maualalo o le feteʻenaʻiga (<0.3), faʻamautu lelei vevela, ma le malosi faʻapipiʻi faʻafesoʻotaʻi-faʻateleina le ola tautua ma le faʻatinoina o tapulaʻa o mea faʻapipiʻi.
Nai lo le na'o le galue o se "ufiufi" luga, ua fa'ainisinia pa'u malo ma fausaga fa'apapa fa'alelei, mea filifilia, ma fa'aogaina fa'apipi'i fa'apipi'i fa'apipi'i. O lenei mea e mafai ai e le faʻalavalava ona faʻafeiloaʻi tulaga faʻalavelave faʻaogaina aʻo tuʻuina atu i le taimi e tasi le teteʻe o lavalava, faʻamautu vevela, ma le puipuiga o le pala.
Nu.2 Galuega Fa'avae o le Fa'apalapala Malosi
O pa'u malo e masani ona teuina i le fa'aaogaina o auala autu e lua: Fa'aletino Ausa (PVD) ma le Fa'a'ave'esea o Ausa (CVD).
1. Ausa Fa'aletino (PVD)
O le PVD o se faiga fa'avae gaogao lea e fa'apipi'i ai mea e fa'asuava'e, fa'afefe, po'o le fa'a'ona ma tu'u ai se ata manifinifi i luga o le mea'ai. O le faagasologa e masani ona aofia ai:
Fa'asao meafaitino po'o le mapuna a'e
Fe'avea'i ausa-vaa: Atom/iona e femalaga'i i se si'osi'omaga gaogao
Fausia ata: Fa'asa'o ma le tuputupu a'e o se pa'u mafiafia i luga ole mea'ai
O metotia masani PVD e aofia ai:
Su'ega vevela
Magnetron Sputtering
Fa'aliga Ion Arc
2. Fa'afitia o Ausa Fa'ama'i (CVD)
O le CVD e aofia ai le faʻaofiina o mea kasa i le maualuga o le vevela e faʻafefe ai vailaʻau i luga o le mea'ai, fausia ai se paʻu malo. O lenei metotia e fetaui lelei mo paʻu faʻamautu vevela e pei o TiC, TiN, ma SiC.
Uiga autu:
Fa'apipi'i malosi i mea'ai
Gafatia e fai ai ni pa'u mafiafia
O le maualuga o le gaosiga o le vevela e mana'omia ai ni mea'ai fa'amama
Nu.3 Fa'atinoga Fa'atusa
I totonu o siosiomaga faʻapisinisi e aofia ai uta maualuga ma faʻagaioiga maualuga, o vaega e aʻafia i feteʻenaʻiga, pala, ma le vevela vevela. O pa'u ma'a'a e fa'atupuina ai se fa'ama'a-maualuga, maualalo-feso'ota'i, ma fa'amautu fa'amama fa'amama e fa'aleleia atili ai le fa'atinoga o vaega ma le umi o le olaga:
Meafaigaluega tipi: Faʻapipiʻi e pei o le TiAlN ma le AlCrN e faʻaleleia atili ai le faʻamalosia o le vevela ma le faʻaogaina o le faʻatinoga, faʻalauteleina le ola meafaigaluega e 2 i le 5 taimi, faʻaitiitia suiga o meafaigaluega, ma faʻaleleia le faʻaogaina o masini.
Molds and Punches: TiCrAlN ma AlCrN coatings e faʻaitiitia ai le ofuina, galling, ma le vevela o le vaivai - faʻaleleia le ola tautua limu, vaega lelei, ma faʻaitiitia taimi malolo.
Vaega o Taavale: DLC (Diamond-Like Carbon) faʻapipiʻi i luga o vaega e pei o tappets, piston pine, ma valve e siisii i lalo feteʻenaʻiga ma fua faʻaofuofu, faʻalautele taimi e sui ai, ma faʻaleleia le lelei o le suauu.
3C Consumer Electronics: TiN, CrN, ma isi mea fa'alavalava teuteu i luga o fale telefoni feavea'i ma meapueata e maua ai le tete'e ma le puipuiga a'o fa'atumauina le fa'au'u u'amea mo le fa'aleleia atili o le poto fa'aoga.
Fa'aaogāga Va'aiga a Alamanuia
| Alamanuia | Talosaga | Ituaiga Ufu masani | Fa'aleleia o Galuega |
| Meafaigaluega tipi | Meafaigaluega liliu, tipi vili, vili, paipa | TiAlN, AlCrN, TiSiN | Faʻaleleia le faʻaogaina o le ofuina ma le vevela vevela; 2–5 ola meafaigaluega |
| Alamanuia Lomia | Fa'ailoga, tui, ma ata tusi | TiCrAlN, AlCrN, CrN | Anti-galling, tetee vaivai vevela, sili atu le saʻo |
| Vaega o Taavale | Piston pine, tapets, valve guides | DLC, CrN, Ta-C | Fa'aitiitia fe'ese'esea'iga ma la'ei, fa'aleleia le tumau, fa'asaoina suau'u |
| Alamanuia Lomia | Fa'ailoga, tui, ma ata tusi | TiCrAlN, AlCrN, CrN | Anti-galling, tetee vaivai vevela, sili atu le saʻo |
| Vaega o Taavale | Piston pine, tapets, valve guides | DLC, CrN, Ta-C | Fa'aitiitia fe'ese'esea'iga ma la'ei, fa'aleleia le tumau, fa'asaoina suau'u |
| Meafaigaluega Fa'aMalili | E mate le ulu malulu, tu'i | AlSiN, AlCrN, CrN | Faʻaleleia le mautu o le vevela ma le malosi o luga |
NO.5 Zhenhua Vacuum's Hard Coating Deposition Solutions: Fa'ataga
Gaosiga maualuga
Ina ia fa'amalieina le fa'atupula'ia o le mana'oga mo fa'alavalava fa'atino maualuga i totonu o alamanuia, ua tu'uina atu ai e le Zhenhua Vacuum ni fofo fa'apipi'i fa'ato'a fa'alava malō e fa'aalia ai le maualuga o le fa'aputuga lelei ma le tele o fa'agasologa o feso'ota'iga-lelei mo le gaosiga sa'o i limu, meafaigaluega tipi, ma vaega ta'avale.
Tulaga Autu:
Fa'amama lelei arc plasma mo le fa'aitiitiga o le macroparticle
Ta-C coatings maualuga-faatinoga e tuʻufaʻatasia le lelei ma le tumau
Malosi maualuga (e o'o atu i le 63 GPa), fa'aletonu fa'aletonu, ma fa'alavelave fa'afefete.
Ituaiga Fa'apipi'i talafeagai:
E lagolagoina e le faiga le fa'aputuina o le maualuga-vevela, fa'ato'a fa'alavalava e aofia ai AlTiN, AlCrN, TiCrAlN, TiAlSiN, CrN, fa'atasi ai ma isi—o lo'o fa'aaogaina lautele i limu, mea tipi, tu'i, vaega ta'avale, ma pistons.
Fautuaga Meafaigaluega:
(E maua le fua fa'apitoa ole faiga ile talosaga.)
1.MA0605 Malosi ata tifaga ufiufi PVD faʻapipiʻi masini
2.HDA1200 Masini fa'apipi'i ata malō
3.HDA1112 Mea faigaluega tipi e fa'aofuofu fa'alavalava masini
–O lenei tusiga ua tatalaina e masini fa'apipi'i gaogaogaosi oloa Zhenhua Vacuum.
Taimi meli: Me-26-2025