Muri sisitemu zigezweho zo gukora, ibicuruzwa neza, ibikoresho neza, hamwe nubuzima bwa serivisi ubuzima bugenda buterwa niterambere ryubuhanga. Nuburyo bukomeye bwo kuvura hejuru, tekinoroji yo gutwikisha imashini yakoreshejwe henshi mu nganda nko gukata ibikoresho, ibishushanyo, ibice by'imodoka, n'ibicuruzwa 3C. Ikora nkurufunguzo rwo kongera imbaraga, kwizerwa, no gukora muri rusange.
No.1 Ibisobanuro bya tekiniki hamwe nu mwanya wimikorere
"Hard coatings" muri rusange bivuga firime zoroheje zashyizwe kuri substrate hakoreshejwe uburyo bwa Vapor Deposition (PVD) cyangwa uburyo bwa Chemical Vapor Deposition (CVD). Iyi myenda isanzwe ifite umubyimba uri hagati ya 1 na 5 mm, hamwe na microhardness yo hejuru (> 2000 HV), coefficient nkeya yo guterana amagambo (<0.3), ihindagurika ryinshi ryumuriro, hamwe no gufatana runini hagati - byongerera cyane ubuzima bwa serivisi nimbibi zikoreshwa mubikoresho byubutaka.
Aho gukora gusa nk'ubuso “butwikiriye,” impuzu zikomeye zikoreshejwe ibikoresho byubatswe neza, ibikoresho byatoranijwe, hamwe nuburyo bwihariye bwo gufatira hamwe. Ibi bifasha impuzu kwihanganira imikorere igoye mugihe icyarimwe itanga imbaraga zo kurwanya kwambara, guhagarika ubushyuhe, no kurinda ruswa.
No.2 Amahame y'akazi yo gutwikira bikomeye
Ipitingi zikomeye zibikwa cyane cyane hakoreshejwe uburyo bubiri bwingenzi: Kubika imyuka yumubiri (PVD) hamwe nububiko bwa chimique (CVD).
1. Kubika imyuka yumubiri (PVD)
PVD ni inzira ishingiye ku cyuho aho ibikoresho byo gutwika ari uguhumeka, gusohora, cyangwa ionisiyoneri no gushyira firime yoroheje hejuru yubutaka. Inzira isanzwe ikubiyemo:
Guhumeka ibintu cyangwa gusohora
Ubwikorezi bwicyuka cya fomu: Atome / ion zimuka mubidukikije
Imiterere ya firime: Kwiyongera no gukura kwifuniko ryinshi kuri substrate
Ubuhanga busanzwe bwa PVD burimo:
Ubushyuhe bwumuriro
Imashini ya Magnetron
Arc Ion
2. Kubika imyuka ya chimique (CVD)
CVD ikubiyemo kwinjiza gaze ya progaramu ibanziriza ubushyuhe bwo hejuru kugirango ikore imiti hejuru yubutaka, ikora igifuniko gikomeye. Ubu buryo bukwiranye nubushyuhe butajegajega nka TiC, TiN, na SiC.
Ibintu by'ingenzi biranga:
Kwizirika gukomeye kuri substrate
Ubushobozi bwo gukora igicucu kinini
Ubushyuhe bwo gutunganya cyane busaba insimburangingo irwanya ubushyuhe
No.3 Ibisabwa
Mubidukikije byinganda zirimo imitwaro myinshi hamwe nigikorwa cyinshi cyane, ibice biterwa no guterana amagambo, kwangirika, hamwe nubushyuhe bwumuriro. Ipitingi ikomeye ikora ubukana buhanitse, ubwumvikane buke, hamwe nubushyuhe buhamye bwo gukingira byongera cyane imikorere yimikorere nigihe cyo kubaho:
Ibikoresho byo gukata: Ipitingi nka TiAlN na AlCrN itezimbere cyane kurwanya ubushyuhe no kwambara, kongera ubuzima bwibikoresho inshuro 2 kugeza kuri 5, kugabanya ibikoresho, no kunoza imashini.
Ibishushanyo hamwe na punch: TiCrAlN na AlCrN bitwikiriye bigabanya kwambara, gutitira, hamwe nubushyuhe bwumuriro-byongera ubuzima bwa serivise, ubwiza bwibice, no kugabanya igihe cyo gutaha.
Ibinyabiziga bitwara ibinyabiziga: DLC (Diamond-Nka Carbone) itwikiriye ibice nka tape, pisitori ya piston, hamwe na lift ya valve igabanya umuvuduko muke no kwambara, kwagura intera isimburwa, no kunoza imikorere ya lisansi.
3C Ibyuma bya elegitoroniki byabaguzi: TiN, CrN, nibindi bitwikiriye neza bikozwe mumazu ya terefone hamwe na bezeri ya kamera bitanga uburyo bwo kurwanya no kwangirika kwangirika mugihe hagumijwe kurangiza ibyuma byuburambe bwabakoresha.
Incamake yo gusaba byinganda
| Inganda | Porogaramu | Ubwoko Bisanzwe | Gutezimbere Imikorere |
| Ibikoresho byo gutema | Guhindura ibikoresho, gusya, gusya, kanda | TiAlN, AlCrN, TiSiN | Kunoza imyambarire no gukomera; Ubuzima bwibikoresho |
| Inganda | Kashe, inshinge, hamwe no gushushanya | TiCrAlN, AlCrN, CrN | Kurwanya-galling, kurwanya umunaniro wumuriro, neza neza |
| Ibice by'imodoka | Piston pin, tappets, ubuyobozi bwa valve | DLC, CrN, Ta-C | Kugabanuka hasi no kwambara, byongerewe igihe kirekire, kuzigama lisansi |
| Inganda | Kashe, inshinge, hamwe no gushushanya | TiCrAlN, AlCrN, CrN | Kurwanya-galling, kurwanya umunaniro wumuriro, neza neza |
| Ibice by'imodoka | Piston pin, tappets, ubuyobozi bwa valve | DLC, CrN, Ta-C | Kugabanuka hasi no kwambara, byongerewe igihe kirekire, kuzigama lisansi |
| Ibikoresho byo gukonjesha | Umutwe ukonje urapfa, gukubita | AlSiN, AlCrN, CrN | Kuzamura ubushyuhe bwumuriro nimbaraga zo hejuru |
OYA.5 Zhenhua Vacuum Ikomeye yo Kubitsa Ibisubizo: Gushoboza
Gukora cyane
Kugira ngo Zhenhua Vacuum ishobore gukemura ibibazo byiyongera cyane ku nganda, Zhenhua Vacuum itanga ibisubizo bigezweho byo kubitsa byerekana uburyo bwo kubika ibintu neza kandi bigahuza byinshi - bikaba byiza mu gukora neza mu bicapo, ibikoresho byo gukata, n'ibice by'imodoka.
Inyungu z'ingenzi:
Gukora neza arc plasma gushungura kugirango macroparticle igabanuke
Imikorere-yimikorere ya Ta-C ihuza imikorere nigihe kirekire
Ubukomere bukabije (bugera kuri 63 GPa), coefficient de fraisse nkeya, hamwe no kurwanya ruswa idasanzwe
Ubwoko bukoreshwa muburyo bwo gutwikira:
Sisitemu ishyigikira gushira hejuru yubushyuhe bwo hejuru, ultra-hard coatings zirimo AlTiN, AlCrN, TiCrAlN, TiAlSiN, CrN, nibindi - bikoreshwa cyane mubibumbano, ibikoresho byo gukata, gukubita, ibice byimodoka, na piston.
Icyifuzo cyibikoresho:
(Ibipimo bya sisitemu yihariye iboneka ubisabwe.)
1.MA0605 Imashini ikomeye ya firime ya PVD
2.HDA1200 Imashini ikomeye ya firime
3.HDA1112 Igikoresho cyo gukata imashini idashobora kwambara
–Iyi ngingo yasohowe na imashini itwikiriyeuruganda Zhenhua Vacuum.
Igihe cyo kohereza: Gicurasi-26-2025



