Injin tsabtace iska na Zhenhua: Fasaha ta Azurfa ta amfani da injin tsabtace iska, Nasara don Rage Farashi da Inganta Inganci

A fannin masana'antar lantarki, ƙarfin lantarki da amincin capacitors da resistor na yumbu sune muhimman abubuwan da ke ƙayyade tsawon rayuwar samfurin. A al'ada, masana'antar ta dogara ne akan yin amfani da na'urar buga allo ta azurfa ko azurfa don gina layin azurfa mai kauri 20μm, wanda ke tabbatar da juriyar watsawa, dorewa, da juriyar haɗakar sulfur. Duk da haka, tare da ci gaba da hauhawar farashin azurfa, wannan hanyar "mai kauri" ta zama babban nauyin farashi ga masana'antun - kowane ƙarin micron na azurfa yana ƙara farashin kowane raka'a. A zamanin ingantaccen aiki, ƙalubalen shine yadda za a rage yawan amfani da azurfa sosai ba tare da yin illa ga aiki ba.

Daga "rufe mai kauri" zuwa "rufe mai daidaito," fasahar sputtering ta Zhenhua Vacuum ta bayar da ci gaba a fannin fasaha.

Domin magance wannan ƙalubalen, Zhenhua Technology ta ƙirƙiro wani layin rufewa mai ci gaba don capacitors da resistor na yumbu, wanda ke ba da mafita daban-daban: maye gurbin hanyoyin gargajiya da fasahar sputtering na musamman. Ta amfani da magnetron sputtering a cikin yanayi mai yawan vacuum, ana ajiye ƙwayoyin azurfa a matsayin ƙwayoyin da ke da ƙarfi sosai, suna samar da rufin da ba su da ramuka a saman substrate.

Babban fa'idar wannan hanyar tana cikin daidaito da yawa. Ta hanyar sarrafa kauri na layin azurfa tsakanin 500nm da 2μm, layin samarwa yana rage yawan amfani da azurfa da fiye da 60% a tushen, yana magance matsalolin farashi kai tsaye. Idan aka kwatanta da tsarin tsatsa na azurfa mai amfani da wutar lantarki ko bambancin kauri na bugu na manna azurfa, yadudduka masu amfani da injin suna nuna ƙarancin kauri, tare da zagayowar samarwa da sauri kamar mintuna uku. Bugu da ƙari, waɗannan layukan suna nuna juriyar sulfurization mafi kyau, suna kawar da haɗarin gazawa saboda ƙaura na ion na azurfa, suna cimma tsalle-tsalle na fasaha na "ƙarancin aiki, mafi ƙarfi."

Bayan sabbin fasahohi, ingancin masana'antu ya dogara ne da ƙwarewar ƙwararru. A fannin shafa fenti, ƙarancin ma'aikata masu ƙwarewa ya kasance babban cikas ga ci gaban masana'antu mai ɗorewa. Ta hanyar amfani da shekaru 30 na gwaninta a ɓangaren shafa fenti, Zhenhua Technology tana ba da cikakken tallafin fasaha a duk tsawon lokacin samarwa. Layin shafa fenti mai ci gaba don capacitors da resistor na yumbu yana samun tallafi daga dakin gwaje-gwaje na matakin ƙasa da ƙungiyar manyan injiniyoyi, waɗanda ke ƙwarewa a cikin manyan hanyoyin da suka haɗa da PVD, PECVD, da ALD. Daga tabbatar da bincike da ci gaba zuwa sa ido kan samar da kayayyaki, tsarin yana tabbatar da kwanciyar hankali da tallafin ƙwararru a kowane mataki, yana rufe buƙatun abokan ciniki daga samfurin samfuri zuwa cikakken samarwa.

Layin samarwa ya kuma haɗa da haƙƙin mallaka da yawa, wanda ke ba da damar adanawa mai gefe biyu a cikin zagayowar injinan iska iri ɗaya da kuma adanawa a jere na yadudduka biyu zuwa uku na ƙarfe a cikin gudu ɗaya. Tsarin sa na zamani yana ba da damar daidaitawa mai sassauƙa na ɗakunan aiki, yana daidaitawa da bincike na sikelin dakin gwaje-gwaje da kuma samar da masana'antu masu yawa, yana tabbatar da adanawa mai inganci da daidaito.

Ta hanyar rage farashi yayin da ake inganta inganci, wannan fasaha tana tallafawa ci gaba mai ɗorewa a masana'antar lantarki. Hanyar da Zhihua ke amfani da ita wajen daidaita sigogin kayan aiki da hanyoyin aiwatarwa, tana haɗa dabarun rufewa da yawa don cimma buƙatun ayyuka da yawa. Ana kare kadarorin fasaha da bayanan fasaha gaba ɗaya a duk tsawon lokacin ci gaban, suna samar da yanayin haɗin gwiwa mai aminci da aminci.

Wannan layin rufewa mai ci gaba ya warware matsalar kuɗin azurfa ta hanyar ƙirƙira fasaha da haɓaka aiki. An yi amfani da shi cikin nasara ga capacitors na yumbu, varistors, thermistors, siraran fim, da sauran kayan lantarki a sassa daban-daban kamar na'urorin hannu, motoci, da semiconductors. Tsarin ya cika ƙa'idodin aiki masu tsauri ciki har da watsa sigina mai yawan mita, juriya ga tsatsa, da ƙarancin asara, kuma ya dace da girman samfuran yumbu daban-daban, wanda hakan ya sa ya zama mafita mai amfani ga masana'antu daban-daban. Faɗin amfaninsa da kuzarin fasaha yana buɗe sabbin hanyoyin ci gaba ga masana'antar. Hanya mai ɗorewa ta rage farashi, haɓaka inganci, da haɓaka inganci yana tasowa, yana sanya waɗanda suka fara ɗaukar nauyinsu a sahun gaba wajen sauya masana'antu da gasa a nan gaba.

-An buga wannan labarin ne ta hannunƙera kayan aikin rufin injin injin  Injin tsabtace Zhenhua