Muindasitiri yekupenda vacuum coating, mashandiro emidziyo pasina mubvunzo chinhu chakakosha pakusarudza mhando yefirimu. Zvisinei, chinonyatsokanganisa kugadzikana kwekugadzirwa kwenguva refu haisi iyo hardware pachayo chete, asiwo kugona kuunganidza, kutarisira, uye kubereka ma process parameters. Sezvo PVD, CVD, PECVD, magnetron sputtering, arc ion plating, uye evaporation coating technologies zviri kushandiswa zvakanyanya muindasitiri yemotokari, optical, electronics, hardware, semiconductor, uye new energy, vatengi vane tarisiro yakakura yefirimu kuenderana, kuvimbika, uye kutevedza. Zvichienderana neizvi, kugadzira process database yakakwana yemidziyo yekupenda vacuum coating kwave nhanho yakakosha mukuwedzera kukosha kwemidziyo, kuve nechokwadi chekugadzikana kwemaitiro, uye kufambira mberi kwekugadzira kwakangwara.
Dhatabhesi yemaitiro ekuputira haisi muunganidzwa wemaseti akawanda emaparameter. Ipuratifomu yekutarisira yakarongeka yekubika maitiro akazara zvichibva pane substrates dzakasiyana, maumbirwo ekuputira, magadzirirwo ezvigadzirwa, uye zvinodiwa pakushanda. Dhatabhesi yehunyanzvi inowanzo sanganisira data rakakosha senge mapombi ekupomba, ultimate vacuum, working pressure, argon/nitrogen/acetylene/oxygen gas flow rates, target power, MF kana DC power supply parameters, bias voltage, ion cleaning time, substrate temperature, fixture rotation speed, deposition rate, film thickness control, cooling time, uye post-treatment conditions. Panguva imwe chete, inofanira kubatanidzwa nemigumisiro yebvunzo dzakadai sekunamatira, kuomarara, corrosion resistance, wear resistance, color difference, reflectionance, transmittance, resistivity, uye coating uniformity, zvichiita closed loop pakati pe process parameters uye final film performance.
Kune vagadziri vemidziyo yekuputira vacuum, database yemaitiro inotakura ruzivo rwakakosha rwekuunganidza tekinoroji. Maitiro mazhinji ekuputira haagone kugadzikana zvizere mushure mekuiswa kamwe chete. Anoda kuyedzwa kunodzokororwa, kugadziriswa kwema parameter, uye kusimbiswa kwekugadzirwa kwehuwandu. Kana data iri richingovimba neruzivo rwemainjiniya ega ega kana zvinyorwa zvakapararira, ruzivo rwakaunganidzwa runogona kurasika zviri nyore kana vashandi vachichinja, mapurojekiti achichinja, kana vatengi vachivandudza zvigadzirwa zvavo. Nekuvaka database yakajairika, makambani anogona kuchengetedza nekushandisazve ruzivo rwemaitiro mumamodeli akasiyana emidziyo, maindasitiri ekushandisa, uye masisitimu ekuputira, kuderedza kudzokorora kwekuyedza nekukanganisa uye kupfupisa kutenderera kwekutanga kwemapurojekiti matsva.
Kune nzvimbo dzekugadzira dzevatengi, database yemaitiro ine chekuita zvakananga nekugadzikana kwekugadzirwa kwehuwandu. Maitiro ekuvhara vacuum anoda hwindo remaitiro chaiwo, uye kuchinja-chinja mune chero parameter kunogona kutungamira mukutsauka kwemavara, kunamira kusina kunaka, ukobvu hwefirimu husina kuenzana, maburi epin, mhute, mhedzisiro yemuraraungu, kukwesha, kana kushanda kwemagetsi kusina kugadzikana. Semuenzaniso, mukupwanya kwemagnetron, shanduko musimba rechinangwa, kumanikidzwa kwekushanda, kusarura kwesubstrate, uye chiyero chegasi zvinokanganisa zvakananga huwandu hwefirimu uye chiyero chekuisa. Mukuvhara kwemaziso, kudzora ukobvu hwefirimu uye kufananidza kwe refractive index zvinopesvedzera kuratidzwa, kutumirwa, uye kuenderana kwemavara. Mukuvhara kwekushongedza, shanduko diki mukuyerera kwenitrogen kana acetylene zvinogona kukonzera shanduko huru mu coordinates dzemavara. Nemaresipi emaitiro akakura anodzorwa kuburikidza ne database, vashandisi vanogona kudana ma parameter ari mukati me range yakadzorwa, kuderedza kukanganisa kwevanhu, uye kuvandudza kuenderana kwe batch-to-batch.
Dhatabhesi yemaitikiro ndiyo hwaro hwekutevedza mhando. Kugadzira kwemazuva ano kunonyanya kukoshesa kutevedza kwakazara kwemaitikiro, kunyanya muzvikamu zvemotokari, zvikamu zve optical, zvishandiso zvemagetsi, semiconductor ceramic substrates, uye zvinhu zvitsva zvesimba. Vatengi havangotarisi chete kana chigadzirwa chakakodzera; vanonetsekawo kuti batch yega yega yakagadzirwa sei. Dhatabhesi yemaitikiro yakakwana inogona kunyora nguva yekupomba, shanduko yekumanikidzwa kwekamuri, mamiriro ekushanda kwechinangwa, curve yekubuda kwesimba, curve yekuyerera kwegasi, curve yekupisa, ruzivo rwealamu, uye mhedzisiro yekutarisa kwega yega coating run. Kana dambudziko remhando rikaitika, makambani anogona kukurumidza kuona kana chikonzero chikuru chichibva pamamiriro emidziyo, hupenyu hwechinangwa, kuchena kwegasi, kurodha zvinhu, substrate pretreatment, kana parameter drift, nokudaro zvichivandudza kuongorora matambudziko uye kushanda zvakanaka kwekugadzirisa maitiro.
Kubva pakuona kwehungwaru hwemidziyo, dhatabhesi yemaitiro ndiyo hwaro hwekudzora otomatiki uye kugadzirisa kwakangwara. Midziyo yekuputira yechinyakare inonyanya kushandisa marongero emaoko uye kutonga kwakavakirwa paruzivo, nepo masisitimu emazuva ano ekuputira vacuum ari kutungamira kukutonga kwePLC, manejimendi yekubika yeHMI, kubatanidzwa kweMES, kutarisa kure, kuwana data, uye kuongororwa kwakangwara. Kana data rekushanda kwemidziyo, data rekubika maitiro, uye data rekuongorora mhando zvaunganidzwa nekufamba kwenguva chete ndipo panogona kuwonekwa kudzora maitiro, kuongorora mahwindo emaitiro, yambiro yekukanganisa, uye kugadzirisa goho. Kune masisitimu akaomarara akadai semitsetse yekuputira yemakamuri akawanda, michina yekuputira inotenderera, uye mitsetse yekugadzira ye optical coating yakakura, kukosha kwedhatabhesi kwakanyanya kukosha. Inobatsira kuronga nguva yekugadzira, kugadzirisa ukobvu hwefirimu, kudzora kufanana, uye kuvandudza kushanda kwemutsara wese.
Dhatabhesi yema process inovandudzawo kugona kwekambani kupindura zvinodiwa nevatengi vayo. Maindasitiri akasiyana ane tarisiro dzakasiyana kwazvo dzekushanda kwema coating. Zvikamu zvemukati memotokari zvinotarisa zvakanyanya pakuonekwa, kuramba kupfeka, kuramba mamiriro ekunze, uye kunamira. Zvigadzirwa zve optical zvinoda transmittance yakakwira, kudzorwa kwe reflective, ukobvu hwakarurama hwefirimu, uye stable spectral curves. Hardware uye zvigadzirwa zvehutsanana zvinosimbisa kugadzikana kwemavara, kuramba ngura, uye kushanda kwe anti-fingerprint. Mashandisirwo emagetsi uye semiconductor anonyanya kutarisisa conductivity, insulation, firimu density, uye kuchena. Nekuisa data rema process zvichienderana nemamiriro ekushandisa, vagadziri vemidziyo vanogona kufananidza mhinduro dzema process dzakakura nekukurumidza uye kupa mazano akajeka ekugadzirisa michina, kuronga chinangwa, dhizaini ye fixture, uye nzira dzema process.
Zvinonyanya kukosha, dhatabhesi yemaitikiro ebasa inobatsira makambani ekugadzira machira kubva pa "kukwanisa kugadzira" kuenda ku "kugadzira zvakadzikama, kugadzira zvakawanda, uye kubereka nguva dzose." Sezvo makwikwi muindasitiri achiwedzera kusimba, kuvimba chete nemidziyo yemidziyo hakuchina kukwana kuvaka mukana wenguva refu. Kukwikwidzana chaiko kwekambani kuri mukubatanidzwa kwemidziyo, ruzivo rwemaitikiro ebasa, zvinhu, masisitimu ekudzora, uye kugona kwedata. Dhatabhesi yemaitikiro ebasa yakakura haingomiriri ruzivo rwakaunganidzwa rwemapurojekiti ekare chete, asiwo inoratidza kugona kwekambani kugadzirisa matambudziko akaoma emabasa uye kutsigira zvinodiwa nevatengi pakugadzira zvinhu zvakawanda.
Mune ramangwana, sezvo michina yekuputira vacuum ichiramba ichikura ichienda pakunyatsorongeka, otomatiki yepamusoro, uye kugadzira zvinhu zvine hungwaru, database yemaitiro haizove nzvimbo yekuchengetera zvinhu mukati chete. Zvishoma nezvishoma ichava chikamu chakakosha chehurongwa hwedhijitari yemidziyo. Ichabatanidzwa zvakadzama nehurongwa hwekudzora michina, masisitimu ekuongorora mhando, masisitimu ekugadzirisa kugadzirwa, uye mapuratifomu ekushanda nekuchengetedza ari kure, zvichitungamira maitiro ekuputira kubva pakudzora kwakavakirwa paruzivo kusvika pakudzora kunotungamirwa nedata, kubva pakupa basa muchina mumwe chete kusvika pakugadzirisa zvizere, uye kubva pakugadzirisa matambudziko asingashande kusvika pakunyevera zviri kuitika.
Saka, kugadzira dhatabhesi rehunyanzvi, rakakwana, rinoteverwa, uye rinogara richivandudzwa remidziyo yekuputira vacuum haisi nzira yehunyanzvi yekuvandudza kugadzikana kwemhando yemafirimu chete, asiwo inzira yekusimbisa kukwikwidzana kwepakati. Kune vagadziri vemidziyo yekuputira vacuum, dhatabhesi yemaitiro ndeyekuunganidza simba rehunyanzvi. Kune makambani ekugadzira evashandisi, ivimbiso yekugadzirwa kwakasimba uye kudzora mhando. Kune indasitiri yese, ihwaro hwakakosha hwekusimudzira kugadzirwa kwevacuum coating kune digitalization, standardization, uye budiriro yehungwaru.
— Nyaya iyi yakaburitswa nenyanzvimugadziri wemidziyo yekuputira vacuumZhenhua Vacuum
Nguva yekutumira: Chikunguru-02-2026