Introduction of equipment
Car light as a functional part, it should have excellent heat resistance, mechanical properties, low fog value and good appearance. In the past, the car light must be processed by spraying paint and evaporation coating. Although spraying paint can improve the smoothness of the lamp surface, reduce the small molecule precipitates inside the material and improve the qualified rate of evaporation plating, it will cause high cost and pollution to the environment at the same time.
Nowadays, many manufacturers tend to adopt the technology of direct evaporation coating without spraying. The technology of coating protective film on car light is widely used in various types of vehicles.
In view of this market demand, Zhenhua's auto-lamp protective film coating equipment provides innovative solutions for customers and meets the market demand. The machine solves the problem that PC/ABS car lamp needs spray painting for a long time. It allows the injection parts of car lamp to enter the vacuum chamber directly and complete the evaporation coating and protective film coating process at one time without spray painting or UV painting, so as to prevent secondary pollution without bottom spraying or surface spraying.
For longer and larger headlamps, Zhenhua designed a single-axle rotating ZYB1350 all-in-one integrated Auto-lamp protective film coating machine. All parts of the equipment are fixed in the overall frame, without secondary installation, and can be directly after connecting water, electricity and compressed air. ZYB1350 all-in-one machine saving space, beautiful and convenient to use. The size of the car light produced by this equipment is not limited. Customers can use different fixtures to ensure uniform coating. At the same time, the equipment has fast pumping speed and can complete a coating cycle in 7-8 minutes, which improves the working efficiency, saves time, labor and power consumption, and maximizes economic benefits.
Zhenhua auto-lamp protective film coating machine has good uniformity, its acid resistance, alkali resistance, salt spray resistance, waterproofing and other indicators are in line with international standards, using nanotechnology to resist external corrosion. This machine has been widely used in the market by many big car light manufacturers at home and abroad, producing a number of famous brand car light.
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Model | ZYB1350 | ZBM1819 | |||
Demension | 1350X1950 | 1800X1950 | |||
Film type | Aluminum + Silicon protection layer coating | ||||
Vacuum chamber structure | (optional) Vertical double door, all in one type, Vertical single door | ||||
Vacuum system | Diffusion pump + mechanical pump / rotary vane pump + roots pump + holding pump + cryogenic system + Silicon protection coating system + Medium frequency ionization cleaning system | ||||
Control syste | Fully automatic, semi-automatic, manual integrated touch screen / industrial computer + PLC | ||||
Material | Stainless steel | ||||
Substrate | Injection parts of lamp; ABS, PP, PC, plastic,etc. | ||||
Ultimate Pressure | 8 × 10-4 (no load, clean) | ||||
Pumping spee | Pumping from no load and atmosphere to 5 × 10-2Pa ≤ 6min | ||||
Remark | Equipment demension can be customized according to customer requirements. |
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