Introduction of equipment
Cemented carbide is coated by the hard coating machine which is widely used as a tool material, such as turning tools, milling cutters, planers, drills, boring tools, etc. for cutting cast iron, non-ferrous metals, chemical fiber, graphite, glass, stone and ordinary steel, can also be used for cutting hard-to-machine materials such as heat-resistant steel, stainless steel, high manganese steel, and tool steel. Can be coated with nitride coating material such as AlTiN、TiAlN、AlTiXN、AlCrN、AlCrXN、TiSiN、CrN、TiN, etc.
The cutting speed of new cemented carbide tools is several hundred times that of carbon steel. Cemented carbide has a series of excellent properties such as high hardness, wear resistance, strength and toughness, heat resistance and corrosion resistance, especially its high hardness and wear resistance, which remains basically unchanged even at a temperature of 500 - 1000 ° C with a high hardness.
A. The advanced scanning electromagnetic + permanent magnet technology is used to enhance the movement speed and splitting speed of the arc spot, reduce the droplet, and enhance the metal vapor and gas ionization.
B. The plasma energy is increased and the ionization rate is increased. Compared with the foreign technology, we use the optimized design of the auxiliary anode and arc enhanced glow discharge etching technology, which is reliable and efficient, without the phenomenon that the bias voltage of the traditional arc source often ignites when etching.
C. The magnetic field fully expands and covers the whole plating area, and the plasma in the plating area is fully magnetized. Under the action of orthogonal electromagnetic field, the plasma density is increased, the ionization rate of metal neutral atom and gas is increased, and then the growth speed and film quality are improved.
Various metal nitride, ceramic coating and metal coating industries; tools, molds, metal parts and other high quality nano coatings.
|Vacuum chamber Structure||Vertical front open single door|
|Clamping system||10 shaft, rotation diameter ø140mm. Design according to customer's product size. Revolution + rotation.|
|Vacuum system||Japanese / American / German brand of Turbo molecular pump + mechanical pump / rotary vane pump + roots pump + holding pump + POLDCOLD|
|Coating System||Magnetic filter arc target + arc power supply.|
|Cleaning system||Bias arc + arc power supply for cleaning and auxiliary coating..|
|Heating temperature||Normal temperature to 550 ℃. Constant temperature, adjustable, temperature control probe real-time monitoring furnace temperature.|
|Cooling system||The water cooling system is arranged on the outer wall of the vacuum chamber and the chamber door to effectively protect the container and the sealing ring.|
|Control system||Fully automatic, manual integrated touch screen / industrial computer + PLC ( Mitsubishi / Siemens )|
|Substrate||Cutting cast iron, non-ferrous metals, chemical fiber, graphite, glass, stone and ordinary steel, cutting hard-to-machine materials such as heat-resistant steel, stainless steel, high manganese steel, and tool steel.|
|Application||Turning tools, milling cutters, planers, drills, boring tools, etc. Various metal nitride, ceramic coating and metal coating industries; tools, molds, metal parts and other high quality nano coatings.|
|Ultimate Pressure||Better then 5×10-4pa (no load, clean)|
|Pumping speed||Pumping from no load and atmosphere to 5 × 10-3Pa ≤ 30 mins|
|Remark||Equipment demension can be customized according to customer requirements.|
Answer:Hard coating machine is suitable for cutting cast iron, non-ferrous metals, chemical fiber, graphite, glass, stone and ordinary steel, can also be used for cutting hard-to-machine materials such as heat-resistant steel, stainless steel, high manganese steel, and tool steel products.
Question 2: What kind of coating process does this machine use?
Answer:The hard film coating machine uses the magnetic filter arc coating technology developed by Zhenhua, which can be applied to all kinds of metal carbide or nitride coating materials, and the hard coating with higher and finer purity can be coated.
Answer: Hard film coating machine can produce super hard diamond-like film with gold, silvery, black color on the product surface. The inner cavity size of the hard film coating machine is very suitable for mass production tools, drills, molds and other products.
Answer: Zhenhua's hard film coating equipment uses the magnetic filter arc coating technology R & D by Zhenhua Patent and cooperates with the self-developed coating process to achieve faster deposition rate and higher hardness film. Zhenhua's hard film coating machine meets the market demand for mass production, and has superior uniformity of coating, which improves the production efficiency. It is a hard film coating machine which is very suitable for mass production.
Answer: The delivery time of hard film coating machine is about 80 days(Time is for reference only, depending on the actual situation when purchasing the machine). The price of the machine is very affordable and the quality of the machine is very superior. Welcome to consult our salesman for detailed discussion.
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